A New Way to Heal Broken Bones: 3D Printed Exoskeletal Cast-3d molds
All of us know that Breaking a bone is an unpleasant thing — and having to wear a smelly, clunky plaster cast is like getting kicked when you’re down. At least, that’s how Jake Evill felt after breaking his hand.

Courtesy of Jake Evill

Courtesy of Jake Evill

Evill created the Cortex cast, a breathable, lightweight, recyclable and washable exoskeleton that mimics the body’s trabecular, the small honeycomb-like structure that makes up your inner bone structure.

Evill’s Cortex also lets in plenty of air and due to its customized fitting and tight structure, it can fit under clothing more easily compared to traditional casts. Its honeycomb-like structure would also allow the wearers to feel the surroundings and scratch the inevitable itches more freely.

Courtesy of Jake Evill

Courtesy of Jake Evill

After many centuries of splints and  cumbersome plaster casts that have been the itchy and smelly bane of millions of children, adults and the aged alike, the world over, we, at last, bring fracture support into the 21st century. The Cortex exoskeletal cast provides a highly technical and trauma zone localized support system that is fully ventilated, super light, shower friendly, hygienic, recyclable and stylish.

Courtesy of Jake Evill

Courtesy of Jake Evill

The cortex cast utilizes the x-ray and 3d scan of a patient with a fracture and generates a 3d model in relation to the point of fracture.

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